Flashlight Mount for Clip-A-Cap: The Modular Accessory System

Clip-A-Cap is a modular mounting platform that transforms almost any headwear into a versatile, hands-free tool station. Built on a specialized "Claw & Ball" friction-fit system, the possibilities for customization are virtually endless.

Whether you’re working, reading, or exploring, Clip-A-Cap keeps everything within reach and your hands completely free.

📂 Current Attachment: Flashlight Mount

This mount turns your favorite small torch into a powerful headlamp that can be angled exactly where you need it.

Hands-Free Lighting: Perfect for mechanics, plumbers, or DIYers working in tight spaces. It provides steady illumination exactly where you look without the bulk of a traditional headlamp strap.

Outdoor Utility: An essential for evening walks, camping, or emergency roadside repairs. The pivoting mount allows you to aim the beam at the ground or straight ahead for maximum distance.

Versatile Sizing: The flexible nature of the mount is designed to grip standard small-diameter flashlights securely while allowing for quick removal when you need the light by hand.

🛠️ Hardware & Customization

I have provided the STEP file so you can easily modify the design to fit any light you already own.

Specific Flashlight: Small LED Flashlight on Amazon (This is the specific light I used for this version).

Adjust It Yourself: Download the STEP file included in the "Files" section to adjust the ring diameter to match your specific flashlight or torch.

⚠️ Required: Base Hat Clip

To use this attachment, you must first print the Base Hat Clip. It is the foundation of the system.

Download Base Clip Here: https://www.crealitycloud.com/model-detail/clip-a-cap-base-hat-clip?source=22

View Entire Collection: https://www.tryspire3d.com/

⚙️ Print Settings

Filament: TPU 95A (Highly recommended). Using TPU for the attachment paired with the PETG Base Clip prevents wear and ensures the joint stays tight. TPU also provides a superior "rubberized" grip on the flashlight.

Resolution: 0.2mm

Infill: 30%

Supports: No

⚖️ Disclaimer

Please Read Carefully: I am not an engineer or lighting specialist. This design is provided as-is for personal use. Ensure your flashlight is securely seated before use. Be mindful of heat generation from high-powered flashlights, as excessive heat could soften the 3D printed material. Use of this design is at your own risk.

Safety Notice: This device is small and may be a choking hazard for children.

☕ Support My Design Journey

Your support helps me fund the prototyping, material testing, and time required to bring new functional designs to the community.

Support me on Ko-fi: https://ko-fi.com/tryspire3d

See the full Collection & Portfolio: https://www.tryspire3d.com/

📜 License & Ownership

This design is the intellectual property of TrySpire. It is licensed under CC BY-NC-SA 4.0, which means:

👤 Attribution: You must give credit to TrySpire and link to www.tryspire3d.com.

🚫 Non-Commercial: You cannot sell these files or 3D-printed physical copies of this design.

🔄 Share-Alike: Any remixes must be shared under this same license.

📸 Share Your Setup!

If you use this for a specific project, please upload a "Make." I’d love to see the Clip-A-Cap in action!

🚀 What’s Next? I am constantly designing new modules. If you have a specific tool or device you'd like to see a mount for, leave a comment!

Clip-A-Cap (Flashlight)

0.2mm layer, 2 walls, 15% infill